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sanfeng electric case study custom cable tray system for vietnam industrial park project-0

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SANFENG ELECTRIC Case Study: Custom Cable Tray System for Vietnam Industrial Park Project

Project Background Located in Binh Duong Province, Vietnam's key manufacturing hub, this project involved building a power distribution infrastructure for a newly constructed 50,000㎡ electronic component factory. The client, a leading local engineeri...

SANFENG ELECTRIC Case Study: Custom Cable Tray System for Vietnam Industrial Park Project

Project Background

Located in Binh Duong Province, Vietnam's key manufacturing hub, this project involved building a power distribution infrastructure for a newly constructed 50,000㎡ electronic component factory. The client, a leading local engineering general contractor, sought a reliable cable tray supplier to support the factory's high-density wiring needs. Given Vietnam's tropical marine climate—characterized by high temperature, humidity, and frequent rainfall—corrosion resistance and durability were non-negotiable requirements for the electrical system components. As a professional OEM/ODM electrical equipment manufacturer with over 32 years of overseas project experience, SANFENG ELECTRIC was selected to deliver tailored cable tray solutions for this critical industrial project.

Client Demand

Climate Adaptability: The cable trays must withstand long-term exposure to high humidity, salt spray, and UV radiation to avoid premature corrosion and structural failure.

Customized Specifications: Provide a mix of trough-type and ladder-type cable trays with custom dimensions, bends, and branch connectors to fit the factory's complex wiring layout across production floors and utility areas.

Fast Turnaround: Complete production, shipping, and on-site delivery within 45 days to align with the factory's tight construction schedule.

On-Site Support: Offer technical guidance for on-site installation to ensure proper assembly and compliance with local construction norms.

Custom Solution

SANFENG ELECTRIC's engineering and production teams developed a targeted solution to address the client's unique needs:

Material & Surface Treatment: Selected high-quality Q235 steel and applied hot-dip galvanization (HDG) with a coating thickness of ≥85μm, proven to pass 1000+ hours of salt spray testing for superior corrosion resistance in tropical environments.

Tailored Design: Collaborated with the client's engineering team to optimize CAD drawings, adjusting tray sizes (from 100mm×50mm to 400mm×200mm) and designing custom elbow/tee connectors to minimize cable bending and simplify routing.

Quality Control: Implemented a strict 5-step inspection process—from raw material testing to finished product load-bearing and corrosion resistance checks—to ensure compliance with TCVN and IEC standards.

Logistics Planning: Partnered with a trusted freight forwarder to arrange sea freight from our factory to Ho Chi Minh City port, with pre-prepared customs documentation to reduce clearance delays, ensuring on-time delivery within the 45-day window.

On-Site Technical Support: Deployed a senior electrical engineer to the project site for 3 days to train the client's installation team on proper assembly, load-bearing guidelines, and maintenance best practices.

Product Advantage

Superior Corrosion Resistance: HDG coating provides long-lasting protection against moisture, salt, and UV rays, extending the cable tray's service life to 15+ years in tropical climates.

High Load-Bearing Capacity: Reinforced steel construction supports up to 150kg/m of cable weight, ensuring stability for heavy-duty industrial wiring systems.

Efficient Installation: Modular design with quick-connect fittings reduces on-site assembly time by 30% compared to standard cable trays, accelerating project progress.

Compliant & Certified: All products are certified with TCVN and IEC marks, eliminating regulatory barriers for the client's project approval.

Flexible Customization: As a direct factory, we can adjust dimensions, surface treatments, and accessories within 72 hours of receiving design revisions, adapting to dynamic project requirements.

Project Result

On-Time Delivery: The entire batch of cable trays was produced, shipped, and delivered to the site within 42 days—3 days ahead of the client's deadline—supporting the factory's scheduled commissioning.

Quality Validation: Third-party testing confirmed all products met TCVN and IEC standards, with zero defects found during on-site inspection.

Operational Efficiency: The customized cable tray system simplified wiring routing, reducing the client's installation labor costs by 25% and ensuring a neat, organized power distribution network.

Long-Term Partnership: Impressed by our reliability and technical support, the client signed a 2-year framework agreement for cable tray supplies for their upcoming industrial park expansion projects in southern Vietnam.

Market Recognition: This project has become a reference case for SANFENG ELECTRIC in Southeast Asia, attracting inquiries from 3 other Vietnamese engineering firms within 2 months of project completion.

SANFENG ELECTRIC Case Study-.jpg

Cooperation Prospect

SANFENG ELECTRIC will continue to support the client's future projects with integrated electrical solutions, including low-voltage switchgear and busway systems, to meet their growing industrial infrastructure needs. We aim to expand our footprint in Southeast Asia by leveraging our expertise in climate-adaptable electrical products and end-to-end project support, delivering reliable, cost-effective solutions for industrial, commercial, and renewable energy projects across the region.

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